High-Quality 7KW Electric Heater Suppliers, Factory

Product Application
Overview:
This PTC electric heater uses the same ceramic PTC as the 5KW as the heating element, which is also safe and reliable; high heat exchange rate; multiple functions, safe and reliable to use. Heating power 7000W@600V, 10L/min, 60℃

Main applications:
Heating of hydrogen fuel engines, power batteries and air conditioners.

Product features:
Compact structure, high power density,
Flexible adaptation and installation of plastic shell, thermal isolation from the frame, low heat dissipation, high efficiency
Redundant sealing design, high system reliability
Efficiency greater than 95%
Overcurrent, short circuit, overheating and other protection functions

Product Description

Technical parameters and selection

Feature PTC water heating heater
Operating temperature range-40℃~85℃
Storage temperature range-40℃~120℃
Medium temperature-40℃~90℃
Media typeWater:ethylene glycol/50:50
Humidity conditions (RH)5%~95%
Dimensions223.6*150*109.1mm
Weight≤3kg
Power/kw7±10%KW @60℃,10L/min
Burst pressure5 bar
Insulation resistance MΩ≥100@DC1000V
Pressure resistance mA≤10@AC2500V/60s
Communication ProtocolCAN
Connector IP rating (high and low voltage)IP67
Interlocking requirementsWith high voltage interlock (physical)
High voltage working voltage/V (DC)450-750
Low voltage operation voltage/V (DC)9-32
Low voltage quiescent current≤0.1mA
With sleep functionYes
Temperature detectionWater inlet and outlet equipped with temperature sensors
Power-off thresholdTCoolant > 70℃; TPCB > 125℃

Product structure

Product structure

Temperature power curve and power regulation

Temperature test curve of 7KW electric heater at rated voltage (DC600V)
Temperature curve 1
Temperature curve 2

The high-voltage line bus divides the six groups of hot core components into four groups of heating branches, and relies on different combinations of the four groups of heating branches to achieve multi-power step-by-step regulation.

Water resistance curve
Water resistance curve

Customized requirements

  • Adjustable lower limit of the voltage range.
  • Power can be adjusted according to customer needs (standard 7KW at 60℃, 10L/min).
  • Configurable temperature protection points.
  • Selectable baud rate: 250K or 500K.
  • Optional terminal resistance of 120Ω.
  • Full support for OEM/ODM.
  • Note: High and low voltage pin definitions are fixed.

Precautions

  • Avoid installing water inlet and outlet downward to prevent air bubbles.
  • Must be properly grounded during installation.
  • Ensure correct high-voltage polarity with overvoltage/undervoltage protection.
  • Install an independent high-voltage DC fuse for short-circuit protection.
  • Use an insulation tester on the vehicle for leakage detection.
  • High-voltage line requires an interlocking function.

Frequently Asked Questions

What is the media compatibility for this PTC heater?
The heater is designed for a mixture of water and ethylene glycol in a 50:50 ratio.
What communication protocol does the device use?
It utilizes the CAN communication protocol for control and diagnostics.
What is the waterproof rating of the connectors?
Both high and low voltage connectors are rated at IP67, ensuring high protection against dust and water.
Can the power output be customized?
Yes, the power can be adjusted based on specific customer requirements under defined test conditions.
Does the heater include safety protection features?
Yes, it features a physical high-voltage interlock, sleep function, and temperature sensors at the water inlet and outlet.
What is the operating voltage range for high voltage?
The standard high-voltage DC working range is between 450V and 750V.

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